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Bosch Rexroth Supports A View Into Space


The Large Binocular Telescope (LBT) located on
Arizona’s Mount Graham, USA has utilised
Rexroth aluminium profiling in its construction

Bosch Rexroth, locally represented by Tectra Automation, has supplied extruded aluminium profiling to be used to rapidly erect structures and safety constructions on the Large Binocular Telescope (LBT) located on Mount Graham in Arizona, USA. The fascinating LBT will allow scientists to peer into the depths of the universe.

Structural engineering plays a vital supporting role at the facility. As tall as an 11-storey building, the LBT’s viewing power exceeds that of the Hubble telescope by factor 10. The LBT is also the only telescope in the world that uses two mirrors, each 8,4 metres in diameter, on a common platform. The mirrors are linked optically, and attain a resolution corresponding to that of a 22.5 metre mirror.

Located about 24 metres below the mirrors is the PEPSI (Potsdam Echelle Polarimetric and Spectroscopic Instrument), a high-resolution spectrograph built by the Astrophysical Institute of Potsdam (AIP) in Germany. The PEPSI has to be fed continuously with the light gathered. The light then passes through high-sensitivity fibre optic waveguides, which are bundled inside jackets to form the so-called energy chain. One of the project’s major challenges has been to stabilise the energy chains, to enable each energy chain to move on both the horizontal and vertical plane to follow the mirrors’ motion without affecting the light feed.

A further problem arose from installing the PEPSI in a temperature and air pressure controlled space, located at the lowest point in the azimuth pit. This space is actually a large concrete cylinder with a centre that corresponds to the telescope’s vertical axis. The fibre optics involved needed to be routed down through a small opening to the spectrograph, as the azimuth pit needs to be covered to prevent accidents. The problem was solved by using extruded aluminium from Bosch Rexroth in a lot of the project applications.

Developing a modular framing system in which the cable track holding the waveguide was mounted on extruded aluminium beams; and using two energy chains solved the energy chain problem. The upper energy chain guides the fibre optics when the telescope moves horizontally; and the lower energy chain performs the same task when the LBT moves vertically.

A major benefit of using Bosch Rexroth’s profiling and its accompanying versatile connectors is how quickly and efficiently structures can be assembled. A decision by the engineering team to lay one of the permanent ladders above the azimuth pith meant that the energy chain had to be reinstalled on the opposite side. It took only three hours to dismantle the framing, reconfigure and reassemble it, and mount it again.
 
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